Copper Crimp Lugs - Standard
Cabac’s lugs are made from 99.9%+ cu high conductivity annealed copper which gives the best electrical properties possible. Cabacs’ lugs are capable of withstanding a continuous operating temperature of 155°C, which is well above the temperature properties of most lugs. The lugs comply with AS4325.1 and test reports are available on request. They should be crimped with standard Australian tooling. See the tool and die selection chart at the rear of this catalogue
Catalogue No. |
Nominal Conductor (mm²) |
Stranding No./Dia. |
Dimensions (mm) |
Qty Per Box |
Tooling |
A/F Hex Die (mm) |
No. of Crimps |
I.D. Size |
Stud |
A |
B |
C |
D |
E |
Indent |
Hex |
| CAL1.5-5 |
1.0-1.5 |
1/1.38 |
1.8 |
5 |
18 |
8 |
1.0 |
9 |
7 |
100 |
K25,K26, K27,HN5, K10/3,K9, HN1,HN2 |
ECW-H3D(to 630mm²), RHU520,HT131-C HT131UC,HT120-C RHC131,RHU131-C HT50,RH50, K06,K05 |
- |
1 |
| CAL1.5-6 |
6 |
20 |
10 |
0.8 |
11 |
| CAL2.5-4 |
2.5 |
7/0.67 |
2.4 |
4 |
18 |
8 |
1.0 |
9 |
7 |
100 |
- |
1 |
| CAL2.5-5 |
5 |
20 |
10 |
0.8 |
11 |
| CAL2.5-6 |
6 |
20 |
10 |
0.8 |
11 |
| CAL2.5-8 |
8 |
24 |
11 |
0.7 |
15 |
| CAL4-5 |
4 |
7/0.85 |
3.1 |
5 |
22 |
10 |
1.0 |
11 |
9 |
100 |
- |
1 |
| CAL4-6 |
6 |
22 |
10 |
1.0 |
11 |
| CAL4-8 |
8 |
26 |
12 |
0.8 |
15 |
| CAL6-5 |
6 |
7/1.04 |
3.8 |
5 |
23 |
10 |
1.2 |
11 |
9 |
100 |
4.4 |
1 |
| CAL6-6 |
6 |
27 |
12 |
1.0 |
15 |
| CAL6-8 |
8 |
27 |
12 |
1.0 |
15 |
| CAL6-10 |
10 |
32 |
16 |
0.8 |
20 |
| CAL10-5 |
10 |
7/1.35 |
4.7 |
5 |
27 |
12 |
1.8 |
14 |
10 |
100 |
5.7 |
1 |
| CAL10-6 |
6 |
27 |
12 |
1.8 |
14 |
| CAL10-8 |
8 |
29 |
14 |
1.5 |
16 |
| CAL10-10 |
10 |
32 |
16 |
1.3 |
19 |
| CAL10-12 |
12 |
37 |
18 |
1.2 |
23 |
| CAL16-6 |
16 |
7/1.70 |
5.5 |
6 |
37 |
11 |
2.3 |
14 |
19 |
50 |
6.3 |
1 |
| CAL16-8 |
8 |
39 |
14 |
1.7 |
16 |
| CAL16-10 |
10 |
41 |
16 |
1.5 |
18 |
| CAL16-12 |
12 |
46 |
18 |
2.4 |
23 |
| CAL25-6 |
25 |
19/1.35 |
7.1 |
6 |
41 |
14 |
2.4 |
16 |
21 |
50 |
7.7 |
1 |
| CAL25-8 |
8 |
41 |
14 |
2.4 |
16 |
| CAL25-10 |
10 |
44 |
16 |
2.0 |
19 |
| CAL25-12 |
12 |
48 |
18 |
1.6 |
23 |
| CAL35-6 |
35 |
19/1.53 |
8.2 |
6 |
44 |
16 |
3.0 |
18 |
21 |
50 |
9.2 |
1 |
| CAL35-8 |
8 |
44 |
16 |
3.0 |
18 |
| CAL35-10 |
10 |
46 |
18 |
2.6 |
20 |
| CAL32-12 |
12 |
50 |
20 |
2.3 |
24 |
| CAL50-6 |
50 |
19/1.78 |
9.5 |
6 |
48 |
18 |
3.2 |
20 |
22 |
50 |
10.4 |
1 |
| CAL50-8 |
8 |
48 |
18 |
3.2 |
20 |
| CAL50-10 |
10 |
48 |
18 |
3.2 |
20 |
| CAL50-12 |
12 |
52 |
21 |
2.7 |
24 |
| CAL70-6 |
70 |
19/2.14 |
11.2 |
6 |
54 |
21 |
3.3 |
24 |
24 |
25 |
11.5 |
1 |
| CAL70-8 |
8 |
54 |
21 |
3.3 |
24 |
| CAL70-10 |
10 |
54 |
21 |
3.3 |
24 |
| CAL70-12 |
12 |
54 |
21 |
3.3 |
24 |
| CAL70-16 |
16 |
64 |
28 |
2.4 |
34 |
| CAL95-8 |
95 |
37/1.78 |
13.4 |
8 |
60 |
25 |
3.9 |
26 |
27 |
25 |
14.2 |
1 |
| CAL95-10 |
10 |
60 |
25 |
3.9 |
26 |
| CAL95-12 |
12 |
60 |
25 |
3.9 |
26 |
| CAL95-16 |
16 |
64 |
28 |
3.4 |
30 |
| CAL120-8 |
120 |
37/2.03 |
15.6 |
8 |
64 |
29 |
5.0 |
26 |
30 |
25 |
16.5 |
1 |
| CAL120-10 |
10 |
64 |
29 |
5.0 |
26 |
| CAL120-12 |
12 |
64 |
29 |
5.0 |
26 |
| CAL120-16 |
16 |
68 |
29 |
5.0 |
30 |
| CAL120-20 |
20 |
81 |
34 |
5.2 |
42 |
| CAL150-10 |
150 |
37/2.25 |
16.7 |
10 |
71 |
32 |
5.5 |
32 |
30 |
20 |
18.3 |
1 |
| CAL150-12 |
12 |
80 |
32 |
5.5 |
41 |
| CAL150-16 |
16 |
80 |
32 |
5.5 |
41 |
| CAL185-10 |
185 |
37/2.52 |
18.4 |
10 |
74 |
35 |
5.7 |
32 |
32 |
20 |
20.0 |
1 |
| CAL185-12 |
12 |
83 |
35 |
5.7 |
41 |
| CAL185-16 |
16 |
83 |
35 |
5.7 |
41 |
| CAL185-20 |
20 |
84 |
38 |
5.0 |
42 |
| CAL240 |
240 |
61/2.25 |
21.2 |
- |
92 |
40 |
7.1 |
42 |
38 |
Each |
23.1 |
3 |
| CAL240-12 |
12 |
92 |
40 |
7.1 |
42 |
| CAL300 |
300 |
61/2.52 |
23.5 |
- |
101 |
45 |
7.8 |
4.6 |
42 |
Each |
26.0 |
3 |
| CAL300-12 |
12 |
101 |
45 |
7.8 |
46 |
| CAL400 |
400 |
61/2.85 |
26.8 |
- |
114 |
50 |
7.7 |
52 |
44 |
Each |
28.1 |
3 |
| CAL500 |
500 |
61/3.20 |
30.0 |
- |
124 |
56 |
8.5 |
56 |
48 |
Each |
31.0 |
3 |
| CAL630 |
630 |
127/2.52 |
34.0 |
- |
134 |
65 |
10.9 |
56 |
56 |
Each |
37.0 |
4 |
| CAL800 |
800 |
127/2.85 |
39.3 |
- |
275 |
76 |
14 |
125 |
105 |
Each |
43.2 |
4 |
| CAL1000 |
1000 |
127/3.20 |
44 |
- |
295 |
85 |
16 |
125 |
110 |
Each |
48.0 |
4 |
| CAL1200 |
1200 |
- |
44.5 |
- |
295 |
85 |
15.5 |
125 |
110 |
- |
- |
- |
Technical Data
Conductive material
Copper 99.95% pure Oxygen content 30 p.p.m Max. Tensile strength 200 MPa Ductile rating 40% Final metal state fully annealed
Operating temperature
-55°C to 155°C due to oxygen-free copper
Electroplating material
Tin 99.9% pure Other metals lead & antimony Thickness 5 -10 microns
General electrical properties
Total conductivity 99.7% IACS Total resistivity: 1.738 micro-ohm cm
Conformant standards
AS4325 Part 1 Australia; IEC France; DIN/VDE Germany; JIS Japan; BS United Kingdom; NEMA USA
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Dimensional specification
Tooling is interchangeable between Cable Accessories, Utilux and Burndy.
Torque recommendations
For hardware being metric 8.8 tensile grade
| Thread dia.(mm) |
Torque (Nm) |
| 5 |
5 |
| 6 |
9 |
| 8 |
22 |
| 10 |
44 |
| 12 |
77 |
| 16 |
190 |
Accepting authorities
Electricity Services Victoria Energy Australia Rail Services Australia Energex Western Power - and many other recognised authorities. |
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